Textile industry

Achieve zld, operational costs, & meet stringent environmental norms

Sustainable water circularity for the textile industry

EcoProcess delivers "Sustainable Vacuum and Process Solutions for a Cleaner Industrial Future." With 99 years of engineering expertise, we empower textile manufacturers to reduce emissions, recover precious resources like water and solvents, and operate with unparalleled efficiency.

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Pain Points We Solve

Navigating the Complex Challenges 

effluent treatment & water scarcity

Vast wastewater with dyes, chemicals, & salts requires treatment to meet strict discharge norms. 

dye & solvent recovery

 

Valuable resources lost in wastewater represent financial loss and environmental hazard. 

high energy consumption

 

Traditional treatment and drying processes are energy-intensive. 

 

process inconsistency

 

Fouling and scaling lead to frequent downtime.

 

 

Construction

Masonary Gallery

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Construction Management

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Civil Engineering

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Electrician Job

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Construction Laboring

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Plumbing

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Masonry

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Glazing

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Carpentry

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Painting

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Ironwork

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Elevator Installation

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Outsourced HR

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Our Approach

EcoProcess Solutions

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MEE - Effluent Concentrate

Increase TDS by up to  30%, and recover the majority of water for reuse.
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ATFD Rotor

ATFD - Drying & Recovery

Evaporate remaining water, produce dry solids, recover solvents via vapor outlet. 

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Vacuum Systems            

Dry Screw Pumps consume 30% less power for distillation and vapor recovery. 
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Equipment

Products for Textile Industry

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Multiple Effect Evaporators (MEE)

Energy-efficient, heat-driven systems for concentrating large wastewater volumes. Core component for ZLD.                           

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Vacuum & Blowers

  • DS Pumps: 30% less power, water-cooled, handles wet acid vapors
  • LB Packages: Twin/Trilobe - distillation, vapor recovery, aeration
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ATFD Rotor

Agitated Thin Film Dryers (ATFD)

  • High Efficiency: 30% higher thermal efficiency than conventional dryers
  • Low Maintenance: Self-cleaning agitator prevents scale formation
  • Robust Design: Compact, modular, operates under vacuum or atmospheric pressure
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Heat Exchangers

  • Shell & Tube, Spiral, Corrugated Tube
  • Materials: SS, Hastelloy, Duplex Steel, Titanium
  • Spiral HE: 2-3x higher efficiency than Shell & Tube        


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Regulatory Compliance

Meeting Textile Industry Standards

Local discharge norms

ISO 9001

ISO 14001

years

99+

% Water Reuse

Almost 100% recycling (Gildan saved 113,000 m³) 

years

99+

steam/energy

25-30% reduction (Gildan saved 9,023 tonnes steam - 22%) 

years

99+

OPEX

Annual savings >₹30 lakhs, ROI 12-18 months 

years

99+

downtime

40% decrease with ATFD self-cleaning design 

Case Study

Gildan global textile manufacturer

 

Challenge:

Reduce environmental footprint by reusing process water from scouring cycle. 

 

Solution:

EcoProcess smart treatment in Honduras facility (June 2023). 47% of production using system by year-end. 

 

Results:

 

Challenge:

A leading pharmaceutical company in Hyderabad needed to improve solvent recovery from their API drying process while meeting strict emission norms.

 

Solution:

Ecoprocess installed an integrated ATFD system with solvent recovery.

 

Results:

 

113,000 m³ 

Water Savings

3,600 kWh

Electricity Savings

9,023 tonnes 

Steam Savings (22% reduction)

Implemented

Now in Bangladesh facilities

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Questions

Frequently Asked Questions

Which industries use ATFDs?

Pharmaceuticals, Chemicals, Textiles, Food & Beverage, Dyes

How does ATFD reduce effluent treatment costs?

Minimizes energy consumption, reduces sludge-handling, lowers maintenance with self-cleaning design. 

What is ROI?

Most plants recover investment within 12-18 months. 

How efficient are ATFDs?

Up to 30% higher thermal efficiency than conventional dryers. 

Ready to Achieve Zero Liquid Discharge?

Contact our experts for a complimentary ZLD-readiness assessment.