Our engineering team builds end-to-end vacuum and process solutions tailored to your product, your plant conditions, and your performance goals.

When standard equipment isn’t enough, EcoProcess designs complete turnkey systems engineered to your exact process requirements — from concept to commissioning.

 

With almost a century of engineering heritage, EcoProcess integrates advanced vacuum systems, drying and evaporation technology, automation, instrumentation, materials engineering, and fabrication to build fully custom process solutions. We take total ownership of design, modeling, fabrication, controls, testing, validation, installation, and long-term service.

End-to-End Custom Vacuum & Process System Engineering

 
EcoProcess specializes in fully customized turnkey vacuum and process systems built for complex industrial operations. Every system is engineered for your material properties, utilities, corrosion requirements, purity levels, flow and vacuum curve, operating pressure, batch/continuous mode, safety compliance, and sustainability goals. We integrate mechanical, process, electrical, instrumentation, and automation engineering to deliver complete systems that perform reliably and efficiently in real-world plant conditions.

Highlights - 

  • Process engineering & P&ID development
  • Heat & mass balance calculations
  • Equipment fabrication & assembly
  • PLC/SCADA automation & HMI integration
  • Instrumentation selection & integration
  • FAT (Factory Acceptance Testing)
  • SAT (Site Acceptance Testing)
  • Installation & commissioning
  • Performance guarantees
  • Long-term service & spares support

Custom Engineering Capabilities

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Multi-Stage Vacuum System

High-flow, deep-vacuum systems engineered for demanding solvent recovery, distillation, drying, and chemical operations.

Capabilities: 
Vacuum boosters (MKBM series) Dry screw primary pumps 110–40,000 m³/hr capacity
Request Multi-Stage Solutions

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Complete Zero Liquid Discharge System(ZLD)

Full ZLD plants engineered to concentrate effluents, strip VOCs, recover water, and convert brine into dry solids.

Capabilities: 
Stripping columns Multi-Effect Evaporators (MEE) Mechanical Vapor Recompression (MVR) Agitated Thin Film Dryers (ATFD)
Request ZLD Solutions

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Solvent Recovery & Distillation Systems

Custom distillation & recovery systems engineered to deliver high-purity output with stable vacuum & temperature control.

Capabilities: 
Distillation columns ATFE for viscous feeds High-vacuum dry screw + booster Automated distillation sequences
Request Recovery Solutions

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Centralized Vacuum System

Plant-wide vacuum utilities for multi-department use, engineered for reliability, redundancy, and real-time control.

Capabilities: 
Multi-pump redundancy Auto pump switching Variable speed control Smart energy optimization Central SCADA Monitoring
Request Centralized Solutions

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Skid-Mounted Modular Packages

Pre-engineered modular skids built for fast deployment, minimal installation time, and efficient plant integration.

Capabilities: 
Fully assembled piping & instruments FAT-tested before dispatch Small footprint, portable Integrated control panel
Request Modular Solutions

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Automation and Controls        

Advanced automation system enables precise control, monitor, & data intelligence across vacuum & thermal processes.

Capabilities: 
PLC, SCADA engineering Data logging & analytics Alarm & interlock logic Electrical + instrumentation integration
Request Automation Solutions

How We Engineer a Complete Custom System

Step 1 - Discover & Define

Process analysis, feed characterization, utility mapping, and constraint definition.

Step 2 - Model & Design

P&IDs, 3D models, heat & mass balance, vacuum/load simulations.

Step 3 - Pilot & Validate

Pilot tests using ecoprocess pilot plants for ATFD, MEE, evaporation, distillation, solvent recovery.

Step 4 - Fabricate & Assemble

In-house manufacturing, welding, machining, polishing, QA. All equipment fabricated under strict material and dimensional control.

Step 5 - Integrate & Automate

Instrumentation wiring, panel integration, SCADA configuration, interlocks, and recipe logic.

Step 6 - FAT & SAT Testing

Full Factory Acceptance Testing at ecoprocess + Site Acceptance Testing at client facility.

Step7 - Service & Support

On-site installation, operator training, documentation, long-term maintenance and spares.

QUALITY, TESTING & MATERIALS

In-House Fabrication & QA/QC

All equipment is fabricated in-house using SS316L, Hastelloy, Duplex, and corrosion-resistant coatings. Welds, joints, surfaces, and tolerances undergo strict inspection.

Intensive Testing Protocols

Hydrostatic Testing, Pneumatic Testing, Differential Pressure Testing, Radiographic Testing, Dye Penetrant Testing, and Vacuum Leak Testing ensure reliability.

FAT & SAT Validation

Systems undergo full operational testing before dispatch and are validated again on-site to ensure seamless integration.

 

Comprehensive documentation, inspection reports, and certification packages are provided with every custom system.
years

99+

100+

Years

Engineering Excellence
repeat business

600+

Global

Customers
countries served

10000+

Spare Parts

Supplied Annually
countries served

30+

Countries

Served
FAQ

Frequently Asked Questions

What types of systems can EcoProcess custom-engineer?

Vacuum systems, ZLD plants, dryers, evaporators, ATFD, ATFE, distillation units, solvent recovery, pilot plants, and modular skids.

Do you provide FAT/SAT and validation support?

Yes all systems undergo complete FAT and SAT with full documentation.

Can systems integrate with our existing infrastructure?

Yes. Systems are engineered to integrate with existing utilities, reactors, tanks, controls, and instrumentation.

What materials do you work with?

SS304/316L, Hastelloy, Duplex, Super Duplex, Titanium, and corrosion-resistant polymer coatings.

Do you offer long-term maintenance and spares?

Yes complete lifecycle support, AMCs, spare parts, and operator training.

Start Your Custom Engineering Project

Partner with EcoProcess to design a fully engineered solution tailored to your exact process requirements.