Driving Efficiency, Safety, and Sustainability in Chemical Manufacturing

Engineered Vacuum & Process Solutions for the Chemical Industry

With 99 years of engineering expertise and a global presence across 30+ countries, Ecoprocess delivers robust, custom-engineered vacuum and process solutions for the demanding chemical and petrochemical industry. From handling corrosive gases to achieving Zero Liquid Discharge, our integrated systems help you reduce emissions, recover valuable resources, maximize uptime, and operate more efficiently.

Chemical Solutions

Driving Efficiency, Safety, and Sustainability in Chemical Manufacturing

Engineered Vacuum & Process Solutions for the Chemical Industry

With 100 years of engineering expertise and a global presence across 30+ countries, EcoProcess delivers robust, custom-engineered vacuum and process solutions for the demanding chemical and petrochemical industry. From handling corrosive gases to achieving Zero Liquid Discharge, our integrated systems help you reduce emissions, recover valuable resources, maximize uptime, and operate more efficiently.

industry-chemical-hero
Pain Points We Solve

The Critical Challenges in

Chemical Production

hazardous area compliance

Many processes create explosive atmospheres requiring ATEX/IECEx certified equipment to prevent ignition & ensure worker safety. 

solvent loss & VOC emissions

Inefficient systems lead to loss of expensive solvents & VOC emissions, attracting regulatory scrutiny under EPA/ECHA regulations.

high utility and energy costs

Distillation, evaporation, & drying are energy-intensive. Outdated technologies result in excessive consumption of steam, water, & electricity.

corrosive & toxic vapors

Processes frequently involve aggressive substances like HCl, HBr, & chlorinated solvents, causing severe corrosion, premature failure, & safety hazards.

stringent ZLD pressure

CPCB, EU, and US regulations enforce stricter norms requiring advanced treatment and resource recovery technologies.       

Construction

Masonary Gallery

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Construction Management

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Civil Engineering

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Electrician Job

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Construction Laboring

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Plumbing

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Masonry

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Glazing

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Carpentry

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Painting

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Ironwork

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Elevator Installation

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Outsourced HR

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ecoprocess solutions

Integrated Solutions to Overcome Your Toughest Challenges

Corrosion-Resistant Packages

Systems using special anti-corrosion coatings, high-grade alloys (Hastelloy), non-metallic components (PTFE/PFA), and thermal management to prevent condensation and corrosion. 

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High Staging Ratios for Deep Vacuum

Multi-stage vacuum systems combining dry screw or claw pumps with vacuum boosters for deep, stable vacuum levels. 

 

 

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Integrated Solvent Recovery

Oil-free dry vacuum pumps prevent contamination. Skid-mounted packages with pre-condensers, gas coolers, and distillation columns create closed-loop processes. 

 

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Equipment

Products for Chemical Applications

Industrial Vacuum Pumps & Systems

  • Dry Screw Vacuum Pumps
  • Liquid Ring Vacuum Pumps
  • Hook & Claw Vacuum Pumps
  • Rotary Vane & Rotary Piston Pumps
  • Vacuum Boosters & Lobe Blower Packages
  • Centralized Vacuum Systems
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Evaporation & Drying Systems

  • Falling Film & Rising Film Evaporators
  • Forced Circulation Evaporators
  • Agitated Thin Film Evaporators (ATFE) & Wiped Film Evaporators
  • Multiple Effect Evaporation Systems (MEE) with MVR/TVR
  • Agitated Thin Film Dryers (ATFD)
  • Rotary Vacuum Paddle Dryers (RVPD)
  • Agitated Nutsche Filter Dryers (ANFD)
  • Complete Zero Liquid Discharge (ZLD) Systems
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Process equipment

 

  • Short Path Distillation Units
  • Distillation Columns
  • Liquid-Liquid Extractors
  • Shell & Tube, Corrugated Tube, and Spiral Heat Exchangers
  • Agitated Reactors
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Compliance & Certification

ATEX/IECEx

Safe operation in potentially explosive atmospheres (Zone 0, 1, 2)

CE Marking(in progress)

Compliance with EU health, safety, & environmental protection standards

ISO 9001

Quality management systems for consistent and reliable production

KPIs - MEASURING SUCCESS

Solvent Recovery Yield (%)

 Maximize recovered solvent, drastically cutting raw material costs 

Specific Energy Consumption

(KWh/Kg) Maximize recovered solvent, drastically cutting raw material costs

Uptime / MTBF

 

Increase production continuity with robust, & reliable systems 

Emissions Reduction

Decrease VOC emissions and eliminate contaminated wastewater 

years

99+

50-70%

Energy Savings vs. Conventional

years

99+

95%+

Solvent Recovery Rate

years

99+

99%

Product Purity Achievable

years

99+

12-18

Months Typical ROI

Case Study

The Power of Modern Dry Vacuum Technology

Challenge:

A major PLA manufacturer needed to maintain continuous high vacuum (<0.5 mbar) for esterification. Their existing three-stage Roots and liquid ring pump system struggled with inconsistent vacuum, high power consumption, and generated significant contaminated wastewater.

 

Solution:

Replaced with a dry screw vacuum system. The pump's advanced screw technology and high internal temperature prevented corrosive lactide from condensing, eliminating corrosion and contaminated wastewater.

 

Results:
  • Cost Savings: Up to $30,000 annually on power alone
  • Uptime: 5 years without any seizures
  • Environmental: Eliminated contaminated wastewater entirely
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Case study

Questions

Frequently Asked Questions

What are the main benefits of EcoProcess dry vacuum pumps over traditional systems?

Lower energy consumption, no contaminated operating fluids, higher purity solvent recovery, reduced maintenance, and more stable vacuum levels.

How do you ensure ATEX/IECEx compliance?

We engineer systems with certified components and strict design guidelines. Our range includes ATEX-certified pumps for specific zone requirements.

What solvent recovery yield can I expect?

Our integrated systems are designed to achieve yields exceeding 99%, significantly reducing solvent expenditure.

Ready to Optimize Your Chemical Process?

Discover how EcoProcess can enhance your plant's efficiency, safety, and sustainability. Our experts are ready to design a solution tailored to your unique challenges.