Battery Manufacturing

sustainable vacuum & process solutions for the future of energy storage

With a 100-year engineering heritage, EcoProcess delivers robust, efficient solutions for the rapidly growing Lithium-Ion Battery industry. As manufacturers strive for higher energy density, longer cycle life, and enhanced safety, precision in electrode drying and solvent recovery becomes paramount. We provide complete, custom-engineered turnkey systems with advanced PLC/SCADA controls and IoT monitoring.

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Pain Points We Solve

Navigating the Complex Challenges 

aggressive moisture control

Residual moisture >300 ppm reacts with electrolyte to form HF. High-nickel NMC requires <300 ppm, LFP <500 ppm. 

NMP solvent handling

Toxic, expensive solvent with high boiling point (202°C). Residual NMP increases impedance and capacity loss. 

solvent recovery

Economic and regulatory imperative to recover and recycle NMP.          

hazardous area safety

NMP is flammable with low auto-ignition temperature requiring ATEX/IECEx compliance.

Our Approach

EcoProcess Solutions

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High-Efficiency Solvent Recovery

>98% NMP recovery, 99.5%+ purity, <0.02% water for battery-grade reuse.

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Explosion Protection

Robust construction, solvent-resistant materials, LEL monitoring integration. 

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Advanced Vacuum Drying

Lower boiling point of water and NMP for thorough drying at lower temperatures, protecting active materials. 

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Continuous Operation

Fully integrated multi-stage systems for electrode coating and drying lines. 

Equipment

Products for Battery Manufacturing Industry

The image showcases a sleek modern industrial facility filled with advanced vacuum pump technologies In the foreground a series of precisionengineered rotary vane and dry vacuum pumps are displayed on a polished workbench their metallic surfaces glea

Liquid Ring, Rotary Vane, Piston Pumps 

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Falling Film & Wiped Film Evaporators 

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Centralized Vacuum Systems (Skids)

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Distillation Columns & SPDU

Rotary Vane Vacuum pump

RVPD & ANFD

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Heat Exchangers

The image showcases a sleek modern industrial facility filled with advanced vacuum pump technologies In the foreground a series of precisionengineered rotary vane and dry vacuum pumps are displayed on a polished workbench their metallic surfaces glea

Dry Screw Vacuum Pumps

Regulatory Compliance

Meeting Battery Manufacturing Industry Standards

ATEX/IECEx

CE Marking

REACH

Chemical Plant Safety Standards
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Residual Moisture

<300 ppm for NMC, <500 ppm for LFP 

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System uptime

Maximized with lifecycle support

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NMP Recovery Rate

>98% with 99.5%+ purity 

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Energy per kg Electrode

Minimized through efficient system design 

Case Study

Pilot Plant

Validate your electrode materials and slurries with our equipment.

 

Benefits:

 

Challenge:

A leading pharmaceutical company in Hyderabad needed to improve solvent recovery from their API drying process while meeting strict emission norms.

 

Solution:

Ecoprocess installed an integrated ATFD system with solvent recovery.

 

Results:

 

Confirm

Process stability

Establish

operating parameters

generate

scale-up data

optimize

recovery rates

train

operators

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Questions

Frequently Asked Questions

How does EcoProcess support cGMP validation?

We design all pharmaceutical equipment according to cGMP principles with comprehensive IQ/OQ documentation and pilot plant for PQ validation.

What materials do you use for product contact parts?

Standard material is SS316L for corrosion resistance and cleanability. Hastelloy available for corrosive/high-temperature applications.

Can your systems handle flammable solvents like IPA?

Yes, we engineer solutions meeting ATEX safety standards with certified components and instruments.

Validate Your Process. Ensure Compliance. Accelerate Your Success.

Leverage our 100 years of engineering expertise and state-of-the-art pilot plant to design and validate the perfect solution for your battery manufacturing industry.