EVAPORATION (MEE, Falling/Rising Film, Forced Circulation, Wiped Film)

Advanced Evaporation Solutions for Optimal Efficiency & Product Quality

EcoProcess offers advanced evaporation solutions including Multi-Effect Evaporators (MEE), Falling Film, Forced Circulation, and Wiped Film Evaporators, designed for optimal efficiency and product quality across diverse industries. Our systems minimize energy consumption and maximize recovery for chemical, pharmaceutical, food, and wastewater treatment.

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Construction

Masonary Gallery

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Construction Management

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Civil Engineering

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Electrician Job

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Construction Laboring

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Plumbing

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Masonry

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Glazing

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Carpentry

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Painting

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Ironwork

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Elevator Installation

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Outsourced HR

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process overview

Evaporation is a critical process for concentrating solutions by removing solvent (typically water). EcoProcess provides a range of technologies tailored to specific requirements: 

Multi-Effect Evaporators (MEE)

Series of stages where vapor from one effect heats the next, improving steam economy 

Falling Film Evaporators (FFE)

Ideal for heat-sensitive, low-viscosity liquids (dairy), short residence times, high heat transfer 

Forced Circulation Evaporators (FCE)

Pump creates high velocity, prevents fouling, ideal for viscous, crystallizing, scaling materials 

Wiped Film Evaporators (WFE)            

Rotating wiper for highly viscous or heat-sensitive materials, very short residence times 

Key Performance Metrics

Proven results that drive operational excellence

Steam Economy             

  • Single-effect: 0.90-0.98
  • Four-effect: 3.20-3.60
  • Single-effect MVR: 10-30                          

Concentration Capability

  • Milk: 12.9% to 50% solids                     
  • Orange juice: by up to a 1:5 ratio                         

Electricity consumption

  • 15-60 kWh per ton of water evaporated
  • Dairy applications: as low as 9.8kWh/t          

products & equipment

Comprehensive solutions for every evaporation requirement

Vacuum Systems

Comprehensive vacuum solutions for all pressure requirements

 

Dry Screw Vacuum Pumps

Oil-free operation, preventing product contamination

Liquid Ring Vacuum Pump

Ideal when process solvent can be operating fluid

Rotary Vane Vacuum Pumps

Reliable performance for various applications

Vacuum Boosters

Increase pumping speed, achieve deeper vacuum to 10⁻³ mbar

Short Path & Distillation Equipment

Advanced separation technology from lab to industrial scale

 

Short Path / Wiped Film Evaporators (WFE)

Internal condenser, rotating wiper system, lab to industrial scale

Distillation Columns

Fractionating columns for multi-stage separation

Heat Exchangers

Falling film condensers, integrated internal condensers

MEE Systems

With Thermal Vapor Recompression (TVR) and Mechanical Vapor Recompression (MVR)                                   

Engineered Vacuum Systems

Essential for lower boiling temperatures in MEE, Thermal Vapor Recompression (TVR) , Mechanical Vapor Recompression (MVR) 

Wiped Film Evaporators

For highly viscous or heat-sensitive products 

Custom Heat Exchangers

Integral to all evaporator types                        

SUSTAINABILITY & COST EFFICIENCY

Environmental & Economic Benefits

Advanced evaporation technology that reduces environmental impact while maximizing profitability

MEE, TVR, MVR

Reuse latent heat from vapor, drastically reducing external steam 

ZLD Cornerstone

Reduce effluent by 95%, TDS below 10 mg/L, enabling water reuse 

MVR Energy Saving

70-90% compared to single-effect systems, COP close to 50 

Water Conservation

MVR eliminates/ reduces cooling water need - critical for arid regions 

Real-world cost savings example

Steam ejector to dry pump replacement

 

€1,082,002

Previous Annual Cost

€132,266

New Annual Cost

8 months

Payback Period

Process Diagrams

Understanding the flow of vacuum and short path distillation systems

Multi-Effect Evaporator (MEE)           

Fresh steam heats the first effect → Vapor generated heats the subsequent effect at lower pressure                         

 

 

Thermal Vapor Recompression (TVR)

Steam ejector compresses low-pressure vapor using high-pressure steam → Recycled as heating medium 

 

 

Mechanical Vapor Recompression (MVR)

Mechanical compressor captures low-pressure vapor → Compresses to higher temperature/ pressure → Recycled as primary heat source → Nearly eliminates external steam 

Proven results

case studies

Real-world success stories from industry leaders

case-studies

Case Study: Reducing Effluent Treatment Costs...

In today’s industrial landscape, efficient wastewater management is no longer just a compliance requirement, it's a strategic lever for cost reduction and sustainability. Across sectors such as...

  • EcoProcess Solutions

  • 0

93% Energy Reduction in Dairy Concentration with MVR

 

Application:

Humboldt Creamery - concentrating whole milk from 12.9% to 50% solids

 

Performance:

193 lbs water evaporated per kWh = steam economy of 62.9 lbs water/lb steam

 

Energy Reduction:

93% compared to conventional double-effect TVR

 

Cost Comparison:

MVR: $600/day vs. 5-effect TVR: $1,201/day

 

Annual Savings:

 

$150,209 

Verified

Evaporator

industries we serve

Trusted solutions across critical manufacturing sectors

Battery Manufacturing

Wastewater Treatment, ZLD

Pharmaceutical

Sensitive intermediates

Food & Dairy

Milk, whey, fruit juices

Oil & Gas

Textiles

Paint

Solar

Chemical & Agrochemical

Chemical solutions, high-salinity wastewater 

Optimize Your Evaporation Process with EcoProcess

Contact EcoProcess today for a comprehensive energy audit and personalized ROI analysis of our advanced evaporation solutions.

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Case Study

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  • San Francisco City Hall
  • Stilt + 2 Floors
  • 635 - 1409 sq.ft
  • 300 m from Hospital